The STONE Industrie dispensing/sealing monobloc is used to dispense and smooth or shrink all types of sealing capsules: tin, aluminium, complex aluminium or even PVC.
Two smoothing systems that may be combined: smoothing or heat-shrinking
To process these different types of sealing, the STONE Industrie monobloc integrates thermo or roller sealing.
For smoothing or shrinking operations, STONE Industrie sealing are equipped with 6 smoothing heads and 6 shrinking heads. They can be switched over in a few seconds by mechanically disengaging the turret.
For example, this lets you cap a batch of bottles with traditional corks and then a batch of bottles with Vinolok® caps.
In this specific case, the sealing monobloc is equipped with 2 x 6 heads (6 for aluminium sealing and 6 for PVC sealing) for a 6 000 bottle per hour capacity (1 000 bottles per head per hour).
The switch from smoothing to shrinking combined with multi-format equipment results in increased daily productivity.
To guarantee performance and safety, the STONE Industrie sealer includes the following features:
- Automatic placing of capsules on bottle necks by feeder barrel (capsule distribution without stopping the bottles)
- Safety device to prevent caps from being placed on an uncapped bottle
- Safety inserter at outlet
- Drive with progressive start of the heads
- Capsule presence control (upper metal disc) before smoothing with alarm
- Rotation speed of the smoothing heads can be adjusted from the touch screen
- Reversal of the smoothing head rotation direction from the touch screen
- Vertical displacement of the head on the bottle for better bottle stability and optimised smoothing quality
- Centering the neck in the centering cone or pre-crimper
Let's talk about your project!
Are you thinking of creating a new bottling line, modifying an existing line or installing a new monobloc?
Feel free to contact our experts, they will assist you in finding the best solution,
formulating it and putting a figure on it.
Technical characteristics of the STONE Industrie sealing machine
- Intelligent control by PLC and touch screen, colour management reminder facilitating human/machine dialogue and improving the use and user-friendliness of the automated systems
- Base frame and mechanism in traditional material protected by high resistance Epoxy paint
- AISI 304 L stainless steel cladding
- Centralised electric controlled height adjustment
- Very compact machine that can be integrated into a mobile line
- Bottle presence control on inlet and anti jamming at outlet
- Lead screw; inlet/outlet starwheels
- Stainless steel machine casing + electric panel
- Format change without tools
Possible options for the STONE Industrie capping machine
- Multi-format starwheels (all sizes in cylindrical glass from Ø 60 to 110 mm)
- Multi-format internal/external side guide equipment
- Barrel for processing caps with a diameter greater than 36 mm
- Stopper at the machine inlet for accumulation work
draining/head stop management - Stick feeder/lift (capacity: 120 sticks) with 4 loading trays
- Pre-feeder with cover (centring cone integrated in the smoothing head)